Epoxy Metal Clamp

The Epoxy Metal Clamp provides effective structural repair and strengthening of subsea and onshore pipeline and risers.

For strengthening of pipelines and risers, the high quality injected structural epoxy resin is designed to withstand the full pipeline internal loads and pressure. 

Benefits:

  • Range of diameters from 100mm (4”) to 1100mm (42”).
  • On-line installation.
  • Above-water and sub-sea installation.
  • Impact resistant.
  • Includes painting and anode for corrosion protection.
  • Able to accommodate pipelines, risers, riser bends and flange connections.

Detail:

The Epoxy Metal Clamp repair system comprises two half metal-sleeves that are oversized in relation to the outer diameter of the pipeline that needs to be repaired. This allows for an annulus between the pipeline and the internal of the Epoxy Metal Clamp.

Once installed and bolted over the pipeline, the ends of the clamp are “capped”, and the annulus is then grouted with a special, low-exothermic, high strength, load-bearing and slow-curing epoxy resin. This epoxy resin functions as a pressure-containment and load-bearing system.

Fully cured, the various parts of the clamp act as a composite section, isolating the pipeline from further external corrosion and damage. Simultaneously, by being bonded to the pipeline, the Epoxy Metal Clamp provides further strengthening to the pipe.

Welding to the pipeline is not required, and the Epoxy Metal Clamp repair can be performed without interrupting product flow, ensuring continuous operations. The Epoxy Metal Clamp can be used to repair all types of internal and external wall-loss defects, ensuring a permanent repair system that protects and strengthens.

 

Epoxy Metal Clamp Installation Video

Click to view a typical installation sequence of the Epoxy Metal Clamp repair system.

Epoxy Metal Clamp Technical Info

Download the following Datasheet

Grout HC-68-Rev-03-Data Sheet

Download the following Material Safety Data Sheets

MSDS-HC-68-Base.pdf

MSDS-HC-68-Filler.pdf

MSDS-HC-68-Hardener.pdf

Download the following Brochure.

Epoxe Metal Clamp

Track Record

Merit Technologies Sdn Bhd has accumulated a successful and proven track record and continues to enjoy rising interest and confidence in its products.

The Helicoid Epoxy Sleeve and Epoxy Metal Clamp have been installed in various global regions. View our track record below.

No.Project YearClient CountryScope of WorkType of Repair
130" E11R-A RIser2002Sarawak Shell BhdMalaysiaDesign & FabricationEpoxy Clamp (1 nos)
212" Erb West Riser 2002Petronas Carigali Sdn Bhd - Sabah OperationsMalaysiaDesign & FabricationEpoxy Clamp
320" CPRJ 01/02 MOL Subsea Riser Bend2003Brunei Shell Petroleum Co Sdn BhdBruneiDesign & FabricationEpoxy Clamp (2 nos)
4Riser 14" DDP-C2003Petronas Carigali Sdn Bhd - Peninsular Malaysia OperationMalaysiaDesign & FabricationEpoxy Clamp (1 nos)
5Samarang Riser 2003Petronas Carigali Sdn Bhd - Sabah OperationsMalaysiaDesign & FabricationEpoxy Clamp (1 nos)
610" Bokor PL76 Subsea Riser Bend2005Petronas Carigali Sdn Bhd - Sarawak OperationsMalaysiaDesign & FabricationEpoxy Clamp (1 nos)
720" PID-6 Subsea Pipeline2005Brunei Shell Petroleum Co Sdn BhdBruneiDesign & FabricationEpoxy Clamp (5 nos)
810" Bokor PL76 Subsea Riser2005Petronas Carigali Sdn Bhd - Sarawak OperationsMalaysiaDesign & FabricationEpoxy Clamp (1 nos)
916" Bach Ho - Dinh Co Subsea2006Petro Vietnam GasVietnam Design & FabricationEpoxy Clamp (7 nos)
1020" PID-8,9,10 Subsea Pipeline2007Brunei Shell Petroleum Co Sdn Bhd Brunei Design & FabricationEpoxy Clamp (1 nos)
1130" Balikpapan Subsea Pipeline2008PT PertaminaIndonesiaDesign & FabricationEpoxy Clamp
12PID-001 Subsea Pipeline 2010Brunei Shell Petroleum Co Sdn BhdBruneiDesign & FabricationEpoxy Clamp (4 nos)
134" WHPA to CCP Subsea GRE Line2010Bunduq Co LtdAbu DhabiDesign & FabricationEpoxy Clamp (1 nos)
1412" PID-46 Onshore Pipeline2011Brunei Shell Petroleum Co Sdn BhdBruneiDesign & FabricationEpoxy Clamp (1 nos)
1516" Bach Ho - Long Hai Subsea Pipeline2011Petro Vietnam Gas Vietnam Design & FabricationEpoxy Clamp (25 nos)
1618" PM3 - Camau Subsea Pipeline 2011Petro Vietnam GasVietnamDesign & FabricationEpoxy Clamp (1 nos)
17 20" PID-0006 Topside Riser Bend2012Brunei Shell Petroleum Co Sdn Bhd Brunei Design & FabricationEpoxy Clamp (2 nos)
1832" PID-0021 Subsea Pipeline2012Brunei Shell Petroleum Co Sdn Bhd Brunei Design & FabricationEpoxy Clamp (2 nos)
19 20" PID-0006 Topside Riser Bend2012Brunei Shell Petroleum Co Sdn BhdBrunei Design & FabricationEpoxy Clamp (2 nos)
2032" PID-0021 Subsea Pipeline2012Brunei Shell Petroleum Co Sdn BhdBrunei Design & FabricationEpoxy Clamp (2 nos)
2120", PID 0005 Riser Repair 2014Brunei Shell Petroleum Co Sdn Bhd BruneiDesign & FabricationEpoxy Clamp (1 nos)
2216", Bach Ho-Long Hai, Subsea Pipeline Repair 2014Petro Vietnam Gas VietnamDesign & FabricationEpoxy Clamp (1 nos)
2318" Flange Repair Clamp, Subsea Pipeline 2014/15Petronas Carigali Sdn Bhd - Peninsular Malaysia OperationMalaysiaDesign & FabricationEpoxy Clamp (1 nos)

About Us

Merit Technologies Sdn Bhd is involved in offshore pipeline repairs, with a primary focus on serving the Oil & Gas industry through innovative and cost-effective repair systems. Based near Kuala Lumpur, Malaysia, Merit Technologies Sdn Bhd specializes in the design, manufacturing and installation of pipeline strengthening and protection systems for offshore risers and conductors.

Contact Us

  • Address : No. 2, Jalan PJU 3/45, Sunway Damansara Technology Park, 47810 Petaling Jaya, Selangor Darul Ehsan, Malaysia
  • Call Us: + 603 7732 5121 / +603 7805 4822 / +603 7805 3811
  • Fax : + 603 7805 4811